Fenofoam integral and semi-rigid foam systems
Moulded parts based on Fenofoam integral foam systems are characterized by a compacted, compact outer skin. This so-called integral skin protects the softer foam core from external influences and thus significantly expands the range of applications. The integral skin is generated by a physical blowing agent during the exothermic reaction of polyol and isocyanate. The densified edge zone guarantees high abrasion resistance and gives the molded part optimum resistance to moisture and many chemicals. The surface hardness of the molded parts can also be varied across the entire Shore A range, so that the final mechanical properties can be directly adapted to the respective application. In addition, an optional flame retardant finish means that molded parts based on Fenofoam integral foam systems also comply with current fire protection standards.
Fenofoam semi-rigid foam systems are purely water-driven PUR formulations. Foam parts produced in this way do not have a compacted and clearly defined edge zone. However, the major advantage of Fenofoam semi-rigid foam systems is the more favorable environmental profile (no physical blowing agents), and the final properties of the molded parts can be adjusted extremely precisely and uniformly over the entire cross-section. This results in sustainable semi-rigid foams that are characterized by very high abrasion resistance and resistance to many external influences.
Application examples
Areas of application
- Seats/armrests for office chairs
- Gear knobs
- Steering wheels
- Energy-absorbing protective elements
- Floor mats
- Viscoelastic operating table mattresses
- Filter applications
- many moore
Features and benefits
- Flexibly adjustable end properties
- Variable Shore hardness grades
- High scratch and abrasion resistance
- Extremely resistant (moisture and various chemicals)
- Optional flame protection
Your application is not included in the list, but you have an idea or already have a running production/application?
Feel free to contact us!
Together we will find an optimal and sustainable solution for your needs. From the basic system formulation to support after the production launch. We are happy to offer you our comprehensive support.





